In focus: Monitoring

More than brushes – more than components

Home » In focus » More than brushes – more than components

At Carbex, we go beyond traditional brush manufacturing. Our in-house developed remote monitoring system, i-brush, enables real-time supervision of brush performance and wear, helping you enhance reliability, efficiency, and proactive maintenance planning.

I-BRUSH Core and Connect

The Carbex i-BRUSH Core & Connect system combines integrated sensors inside the carbon brush with an external control unit, allowing maintenance teams to monitor brush condition anytime and anywhere. By providing clear insight into remaining brush life, the system makes it easy to plan future maintenance and ensure maximum uptime.

I-BRUSH 2.0

i-BRUSH 2.0 is a unique plug-and-play system for optimal and remote brush monitoring in motors and generators. Using integrated sensors inside the carbon brush and an external control unit, it allows maintenance teams to check brush condition anytime and from anywhere, completely battery-free. The tailor-made setup also provides a wide range of interfaces for easy integration with your existing monitoring system.

Want to know more?

Fredrik Eskilsson

BUSINESS DEVELOPMENT

fredrik.eskilsson@carbex.se

Direct: +46 (0)143 294 40

Mobile: +46 (0)70 377 92 53

Thomas Lindell

BUSINESS DEVELOPMENT

thomas.lindell@carbex.se

Direct: +46 (0)143 294 67

Mobile: +46 (0)70 603 40 80

In focus

Case

Early detection prevents unplanned downtime at a paper mill

At a paper mill in the United States, an operator had been running i-BRUSH on a large motor for over a year. During normal operation, the system began to register a gradual increase in current spikes—an early indication that conditions in the brush–ring interface were starting to change.

Product & Innovation

Optimus V-Type – Engineered Balance for Reliable Generator Performance

At Carbex, we have developed the Optimus V-Type as an in-house carbon brush holder designed to fit most common generators on the market. The design is focused on solving a fundamental challenge in generator operation: achieving consistent performance while minimizing brush wear and maintenance requirements.

Monitoring