Intelligence to the core
One-of-a-kind system for optimal and remote brush monitoring.
i-BRUSH 2.0 PLUG-AND-PLAY SYSTEM FOR MOTORS & GENERATORS — A BATTERY-FREE SOLUTION. Carbex i-BRUSH 2.0 system with integrated sensors in the carbon brush, with an external control unit, enables maintenance staff to check brush condition at anytime from anywhere. The tailor-made setup provides, you as a customer, a wide range of interfaces for your monitoring system.
i-BRUSH 2.0 System
Operating data can be displayed in any PC or HMI display. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.
Carbex monitoring system
- Can be retrofitted to any existing installation.
- Fits most common brush holder/slip ring designs on the market.
- Regardless of brush grade, all type of brushes are available in i-BRUSH design.
- Designed to monitor from 6 to over a 100 brushes.
- Locally stored operating data.
- Export of data to Excel or CSV format, over 12 month of history.
- Easy access and updates of software
Several key parameters in one glance
i-BRUSH 2.0 monitors and logs:
- Brush wear
- Temperature in the brush
- Brush current
- Brush current density
- Current distribution between brushes
- Brush vibrations (optional)
- Temperature & humidity in slip ring compartment
When one of the monitored values deviates outside given framework an alarm is initiated.
Schematic overview i-BRUSH 2.0
Benefits & Features
SECURED AND SAFE OPERATION
- Replacement of brushes is carried out easy and safely.
- Less interactions and inspections of complete slip ring unit.
- Less shutdowns due to maintenance work.
REDUCES COST OF MAINTENANCE
- Decreases need for repairs of potential slip ring damages which reduces downtime.
- Quick overview
- The i-BRUSH system itself has minimal maintenance and low operating costs. Transmitters can be reused for several brush sets, and no battery replacement is required.
INCREASED WORKFORCE EFFICIENCY
- Enables maintenance staff to check brush condition at any time.
- Reduced site visits for inspection and maintenance.
- Time-saving inspections, with longer intervals.
BETTER & SAFER MAINTENANCE
- Constant monitoring via HMI display alt. control rooms lead to more informed decisions.
- Constant data transfer 7/24
EXTENDS MAINTENANCE INTERVALS
Maintenance is performed based on brush conditions rather than scheduled activities.
QUICK AND EASY INSTALLATION
Installation of the i-BRUSH system does not require any specialized expertise, and a minimum of electrical installation.
Standard Configuration i-BRUSH 2.0 system
i-BRUSH BASE UNIT
- Control unit with integrated intelligence
- Controlling 6 to a plus 100 brushes
- Multicolor LED display for quick status overview
- Pre-installed program with alarm settings etc.
- Internal data storage, with locally hosted software
- Option to connect external system
- Export of data to Excel or CSV format, over 12 month of history. Subscription of reports as an option
- Standard power supply, AC 100-230VAC
- DIMENSION i-BRUSH Box: 300 x 300 x 155mm
POE RECEIVER
- Built-in temperature/humidity sensor.
- M12/M12 Cable – Avalible lengths: 1, 3, 10, 20 & 85 meters.
i-BRUSH SENSOR*
- Current
- Temperature
- Vibration
- Wear
- The i-BRUSH sensor fits most common brushes on the market.
*Number of brush sensors depending on number of brushes in application
TRANSMITTERS*
- Battery-free transmitters
- Low weight
- Wireless brush communication up to 10m between receiver and transmitter units.
- Reusable transmitters
*Number of transmitters depending on number of brushes in application
Options
HMI Display
- 12″ Display
- M12/M12 Cable – Avalible lengths: 1, 3, 10, 20 & 85 meters
- Internet connection securely via VPN with internal firewall
- Internet connection – WLAN/LAN or 4G/WLAN/LAN.
- Access of installation manual via HMI display
- Barcode scanner
- HMI Box: 380 x 300 x 182mm
TRANSMITTER VALIDATION TOOL
- i-BRUSH Transmitter Validation Tool
- Includes:
- Transmitter contacts
- (Plus/Minus)
- DC power supply
Function & Use
- Used to validate BLE transmitter signals during installation or maintenance
- Confirms correct operation and placement of transmitters
- Helps ensure signal strength and functionality before system startup
ANTENNA FOR ATEX AREA
- Atex antenna for I-2BR-SMS-RE-POE
- Available lenght: 5-15-30 meter cable
Function & Use
- Enables wireless BLE communication in ATEX (explosive) environments
- Used in conjunction with the i-BRUSH PoE Receiver
- Ensures safe and compliant operation in hazardous areas
COMMUNICATION OPTIONS
- i-BRUSH Remote tool with tosibox 375
- Tosibox soft key licence 1 per user/PC
Function & Use
- Provides secure remote access to the i-BRUSH 2.0 Base Unit
- Enables off-site monitoring, diagnostics, and support
- Used by Carbex support team or authorized personnel
COMMUNICATION TO DCS SYSTEM
- Modbus TCP/IP communication to external system
Or
- i-BRUSH 2.0 HTTP-Rest (API)
USER LICENCE
- 5 standard user licence
CARBVIB
- Vibration analyze tool mils PK-to-PK
Installation
QUICK AND EASY INSTALLATION
- Installation of the i-BRUSH system does not require any specialized expertise, and a minimum of electrical installation.
- Easy installation steps by following provided installation manual
- Boxes attaches by fasteners.
Want to know more?
Thomas Lindell
BUSINESS DEVELOPMENT