Complete brush monitoring platform with local operation
The i-BRUSH 2.0® is a plug-and-play, battery-free system for motors and generators - with integrated sensors built directly into the carbon brush and an external control unit that gives maintenance staff real-time visibility into brush condition from anywhere, at any time.
The tailor-made setup supports a wide range of interfaces, making it straightforward to integrate into your existing monitoring infrastructure without complex configuration or downtime.
i-BRUSH® 2.0
Operating data can be displayed in any PC or HMI display. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.
Overview
- Can be retrofitted to any existing installation.
- Fits most common brush holder/slip ring designs on the market.
- Regardless of brush grade, all type of brushes are available in i-BRUSH® design.
- Default max 160 brushes, other on request.
- Locally stored operating data.
- Export of data to Excel or CSV format
- Easy access and updates of software
Several key parameters in one glance
i-BRUSH® 2.0 monitors and logs:
- Brush wear
- Temperature in the brush
- Brush current
- Brush current density
- Current distribution between brushes
- Brush vibrations (optional)
- Temperature & humidity in slip ring compartment
When one of the monitored values deviates outside given framework an alarm is initiated.
Benefits & Features
SECURED AND SAFE OPERATION
- Replacement of brushes is carried out easy and safely.
- Less interactions and inspections of complete slip ring unit.
- Less shutdowns due to maintenance work.
REDUCES COST OF MAINTENANCE
- Decreases need for repairs of potential slip ring damages which reduces downtime.
- Quick overview
- The i-BRUSH® system itself has minimal maintenance and low operating costs. Transmitters can be reused for several brush sets, and no battery replacement is required.
INCREASED WORKFORCE EFFICIENCY
- Enables maintenance staff to check brush condition at any time.
- Reduced site visits for inspection and maintenance.
- Time-saving inspections, with longer intervals.
BETTER & SAFER MAINTENANCE
- Constant monitoring via HMI display alt. control rooms lead to more informed decisions.
- Constant data transfer 7/24
EXTENDS MAINTENANCE INTERVALS
Maintenance is performed based on brush conditions rather than scheduled activities.
QUICK AND EASY INSTALLATION
- Installation of the i-BRUSH® system does not require any specialized expertise, and a minimum of electrical installation.
- Easy installation steps by following provided installation manual
- Boxes attaches by fasteners.
Schematic overview i-BRUSH® 2.0
(Click on the image to enlarge it)
Standard Configuration i-BRUSH® 2.0
i-BRUSH® Base Unit
- Control unit with integrated intelligence
- Default max 160 brushes, other on request.
- Multicolor LED display for quick status overview
- Pre-installed program with alarm settings etc
- Internal data storage, with locally hosted software
- Option to connect external system
- Export of data to Excel or CSV format. Subscription of reports as an option
- Standard power supply, AC 100-230VAC
- Dimension: 300 x 300 x 155mm
PoE Receiver
- Built-in temperature/humidity sensor
- M12/M12 Cable – Avalible lengths: 1, 3, 10, 20 & 85 meters
i-BRUSH® Sensor*
- Current
- Temperature
- Vibration
- Wear
- The i-BRUSH® sensor fits most common brushes on the market
*Number of brush sensors depending on number of brushes in application
Transmitters*
- Battery-free transmitters
- Low weight
- Wireless brush communication up to 10m between receiver and transmitter units
- Reusable transmitters
- Customer-specific options on request
*Number of transmitters depending on number of brushes in application
Options
HMI Display
- 12″ multi touch display
- M12/M12 Cable – Avalible lengths: 1, 3, 10, 20 & 85 meters
- Access of installation manual via HMI display
- Barcode scanner
- Dimensions: 380 x 300 x 182mm
Transmitter Validation Tool
- i-BRUSH® Transmitter Validation Tool
- Includes:
- Transmitter contacts
- (Plus/Minus)
- DC power supply
Function & Use
- Used to validate BLE transmitter signals during installation or maintenance
- Confirms correct operation and placement of transmitters
- Helps ensure signal strength and functionality before system startup
Antenna for Atex Area
- Atex antenna for PoE reciver
- Available lenght: 5-15-30 meter cable
Function & Use
- Enables wireless BLE communication in ATEX (explosive) environments
- Used in conjunction with the i-BRUSH® PoE Receiver
- Ensures safe and compliant operation in hazardous areas
Communication
- i-BRUSH® Remote tool with tosibox 375
- Tosibox soft key licence 1 per user/PC
Function & Use
- Provides secure remote access to the i-BRUSH 2.0® Base Unit
- Enables off-site monitoring, diagnostics, and support
- Used by Carbex support team or authorized personnel
Network cables
- Industrial-grade Ethernet cables for i-BRUSH installations
- Available in various lengths to suit your setup
- Ensures reliable and stable data communication
- Designed for industrial environments with high durability and interference resistance
- Plug-and-play connectivity for fast and secure installation
Other options
Communication To DCS System
- Modbus TCP/IP communication to external system
Or
- i-BRUSH® 2.0 HTTP-Rest (API)
USER LICENCE
- HMI communication to PC Client 5 users
CARBVIB
- Vibration analyze tool mils PK-to-PK
Want to know more?
Thomas Lindell
BUSINESS DEVELOPMENT