Monitoring

Monitoring systems with intelligence to the core

Stay ahead of problems before they happen with the i-BRUSH® real-time monitoring system. Monitor carbon brush condition anytime, anywhere and plan maintenance remotely before issues impact your operation.

Featuring integrated sensors directly in the brush, i-BRUSH® delivers continuous real-time insights into wear and performance—providing the information you need to make proactive maintenance decisions.

i-BRUSH® 2.0

The i-BRUSH 2.0® is a plug-and-play, battery-free system for motors and generators - with integrated sensors built directly into the carbon brush and an external control unit that gives maintenance staff real-time visibility into brush condition from anywhere, at any time.

i-BRUSH® Core

In generators and motors, brush wear is unavoidable — but costly failures don’t have to be. i-BRUSH® Core turns maintenance from reactive to predictive, delivering smarter operations and measurable savings. One smart brush. Total control.

i-BRUSH® Connect

In generators and motors, brush wear is unavoidable — but costly failures don’t have to be. i-BRUSH® Connect turns maintenance from reactive to predictive, delivering smarter operations and measurable savings. One smart brush. Total control.

Stop guessing. Start knowing.

In generators and motors, brush wear is inevitable — and inefficient monitoring can lead to expensive failures. Manual inspections are not only time consuming, they’re risky. The i-BRUSH® system changes that.

With i-BRUSH®, you gain continuous visibility into brush condition through advanced sensor technology and real-time monitoring. The result is longer equipment life, improved operational reliability, and lower maintenance costs—all through one smart, connected solution.

Need help with i-BRUSH®?

Our support team is here for you — whether you’re just getting started or have been using your system for a while. New purchases include one hour of dedicated support to get you up and running.

Since 1887 seal

Products

Engineered for Performance. Built to Last.

Discover our full range of precision-engineered solutions — from carbon brushes and holders to complete slip ring systems and advanced monitoring systems. Each product is designed to meet the toughest demands in power and signal transfer, delivering reliability where it matters most.

Carbon brushes

Carbex has manufactured high quality carbon brushes for signal and power transmission since 1887. This has encompassed several market areas and a numerous of application – often in protected and extreme environmental working conditions. To ensure that we provide the correct grade and design for the application, we always work closely with our customers & partners.

Brush holders

High-performance brush holders designed for reliable power and signal transmission. From standard models to fully customized solutions, each holder is engineered for durability, precision, and optimal contact — tailored to demanding applications across industries.

Monitoring

Carbex unique i-BRUSH® systems with integrated sensors in the carbon brush, plus an external control unit, enables maintenance staff to check brush condition at anytime, anywhere. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.

Systems

Complete systems for efficient power and signal transfer — from concept to finished product. Custom-designed solutions combining brushes, holders, and slip rings, developed in close collaboration to ensure long-lasting performance and precision.

Slip rings

Offering a comprehensive range of power and signal slip rings, from standard to complex designs with various plating options, tailored to diverse applications and speeds. Services include custom solutions, repairs, and in-house testing to ensure optimal performance.

RCA

Whether it’s preventative maintenance or root cause analysis (RCA), Carbex has the data extraction tools to help you! Combining on-site expertise with the i-BRUSH® monitoring system, we deliver real-time data and comprehensive training to optimize maintenance and prevent costly breakdowns.

Carbon brushes

Carbex has manufactured high quality carbon brushes for signal and power transmission since 1887. This has encompassed several market areas and a numerous of application – often in protected and extreme environmental working conditions. To ensure that we provide the correct grade and design for the application, we always work closely with our customers & partners.

Brush holders

High-performance brush holders designed for reliable power and signal transmission. From standard models to fully customized solutions, each holder is engineered for durability, precision, and optimal contact — tailored to demanding applications across industries.

Monitoring

Carbex unique i-BRUSH® systems with integrated sensors in the carbon brush, plus an external control unit, enables maintenance staff to check brush condition at anytime, anywhere. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.

Systems

Complete systems for efficient power and signal transfer — from concept to finished product. Custom-designed solutions combining brushes, holders, and slip rings, developed in close collaboration to ensure long-lasting performance and precision.

Slip rings

Offering a comprehensive range of power and signal slip rings, from standard to complex designs with various plating options, tailored to diverse applications and speeds. Services include custom solutions, repairs, and in-house testing to ensure optimal performance.

RCA

Whether it’s preventative maintenance or root cause analysis (RCA), Carbex has the data extraction tools to help you! Combining on-site expertise with the i-BRUSH® monitoring system, we deliver real-time data and comprehensive training to optimize maintenance and prevent costly breakdowns.

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