Brush holders

Carbon Brush Holders – Innovation & Performance

Carbex delivers a complete range of carbon brush holders – from proven standard models to fully customized solutions tailored to your exact needs.

With decades of expertise, we understand the critical demands placed on carbon brush holders when it comes to both design and performance — especially in combination with the carbon brush itself — to achieve maximum efficiency and reliability.

Many of our holders are developed in-house, featuring unique, intelligent designs you won’t find anywhere else on the market. At Carbex, we research, develop, test, and verify every material and design to ensure unmatched quality. This commitment makes us a forward-thinking, innovative partner at the forefront of power and signal transmission technology.

Standard

Optimus DDG

Optimus DDG

Brush holders DE — single

Brush holders DE — single

Brush holders DD

Brush holders DD

Brush holders DDG — double

Brush holders DDG — double

Brush holders TBS

Brush holders TBS

Traction

Traction

Brush Holder Bolts

Insulated brush holder bolts

Wind Power

Carbex offers a range of carbon brush holders for the Wind Power sector, including power, grounding, pitching and lightning protection.
For help regarding your specific turbine, do not hesitate to contact us.

Power

Power

Grounding

Grounding

Pitch

Pitch

Lightning

Lightning

Shaft Grounding

Carbex offers a range of carbon brush holders for the Wind Power sector, including power, grounding, pitching and lightning protection.
For help regarding your specific turbine, do not hesitate to contact us.

V-Type

V-Type is a carbon brush holder designed to attain balanced spring pressure, current distribution and reduced carbon brush wear. We have achieved this by using a main spring for all the brushes in the same phase and ensuring the angle to the slip ring is always 90°. This allows for adjustment of the angle of the pressure fingers to compensate for the spring’s various properties and the carbon brush’s actual weight when the brush is worn down.

The V-Type carbon brush holder also has a pressure plate that distributes the pressure. It also eliminates conductors in the carbon brushes from coming into contact with the slip ring when the brushes are worn down.

A carbon brush is not homogenous but pressed with a specific density that results in small variations of brush wear. To solve this, the V-type is equipped with compensation springs for each individual carbon brush.

Advantages of V-Type

  • Equal force on all carbon brushes
  • Prevents uneven brush wear and tear
  • Reduced maintenance
  • Space-saving design
  • Lower total weight
  • Integrated mechanical wear stop function
  • Designed to suit most common generators on the market

Accessories

  • Sensor for measurement of brush wear that emits a signal when it is time to change carbon brushes.
  • Sensor for external fan control to maintain optimal operating temperature (approx. 80°C).

Optimus DDG

A carbon brush behaves differently in different application environments. In particular, the temperature and humidity have a significant impact. It is equally important to collect and record climatic data such as operating conditions and also parameters such as power current, speed, voltage drop and mechanical losses, which are important when selecting carbon brush grades. Carbex also has access to many climatic chambers where we collect the data and control the ambient environments. We have the possibility to simulate everything from extremely arid climates (i.e. 0.1 g H2O / m3) up to 90% RH (Relative Humidity) at various temperatures.

Optimus DDG
Optimus DDG
Optimus DDG
Optimus DDG

Customer-specific solutions

Safe and cost-effective solutions within power and signal transmission are our driving force. Countless hours have been dedicated to developing unique carbon brush holder solutions and we continue to do this with our customers. We are proud to be seen as a ”difference-maker” for customers who need our skills and solutions.

Our engineers and designers swiftly draw up drawings and prototypes for testing, evaluation and end product assessment and approval.

Solutions
Lightning

Selection of brush holders

A carbon brush behaves differently in different application environments. In particular, the temperature and humidity have a significant impact. It is equally important to collect and record climatic data such as operating conditions and also parameters such as power current, speed, voltage drop and mechanical losses, which are important when selecting carbon brush grades. Carbex also has access to many climatic chambers where we collect the data and control the ambient environments. We have the possibility to simulate everything from extremely arid climates (i.e. 0.1 g H2O / m3) up to 90% RH (Relative Humidity) at various temperatures.

Let us assist You in your next project

Our technically skilled team can help turn your next project into reality — with expertise you can trust.

Since 1887 seal

Products

Engineered for Performance. Built to Last.

Discover our full range of precision-engineered solutions — from carbon brushes and holders to complete slip ring systems and advanced monitoring systems. Each product is designed to meet the toughest demands in power and signal transfer, delivering reliability where it matters most.

Carbon brushes

Carbex has manufactured high quality carbon brushes for signal and power transmission since 1887. This has encompassed several market areas and a numerous of application – often in protected and extreme environmental working conditions. To ensure that we provide the correct grade and design for the application, we always work closely with our customers & partners.

Brush holders

High-performance brush holders designed for reliable power and signal transmission. From standard models to fully customized solutions, each holder is engineered for durability, precision, and optimal contact — tailored to demanding applications across industries.

Monitoring

Carbex unique i-BRUSH systems with integrated sensors in the carbon brush, plus an external control units, enables maintenance staff to check brush condition at anytime, anywhere. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.

Systems

Complete systems for efficient power and signal transfer — from concept to finished product. Custom-designed solutions combining brushes, holders, and slip rings, developed in close collaboration to ensure long-lasting performance and precision.

Slip rings

Offering a comprehensive range of power and signal slip rings, from standard to complex designs with various plating options, tailored to diverse applications and speeds. Services include custom solutions, repairs, and in-house testing to ensure optimal performance.

RCA

Whether it’s preventative maintenance or root cause analysis (RCA), Carbex has the data extraction tools to help you! Combining on-site expertise with the i-BRUSH monitoring system, we deliver real-time data and comprehensive training to optimize maintenance and prevent costly breakdowns.

Carbon brushes

Carbex has manufactured high quality carbon brushes for signal and power transmission since 1887. This has encompassed several market areas and a numerous of application – often in protected and extreme environmental working conditions. To ensure that we provide the correct grade and design for the application, we always work closely with our customers & partners.

Brush holders

High-performance brush holders designed for reliable power and signal transmission. From standard models to fully customized solutions, each holder is engineered for durability, precision, and optimal contact — tailored to demanding applications across industries.

Monitoring

Carbex unique i-BRUSH systems with integrated sensors in the carbon brush, plus an external control units, enables maintenance staff to check brush condition at anytime, anywhere. With knowledge of remaining brush life, the future maintenance can easily be planned to secure uptime.

Systems

Complete systems for efficient power and signal transfer — from concept to finished product. Custom-designed solutions combining brushes, holders, and slip rings, developed in close collaboration to ensure long-lasting performance and precision.

Slip rings

Offering a comprehensive range of power and signal slip rings, from standard to complex designs with various plating options, tailored to diverse applications and speeds. Services include custom solutions, repairs, and in-house testing to ensure optimal performance.

RCA

Whether it’s preventative maintenance or root cause analysis (RCA), Carbex has the data extraction tools to help you! Combining on-site expertise with the i-BRUSH monitoring system, we deliver real-time data and comprehensive training to optimize maintenance and prevent costly breakdowns.

Contact us